Customized Diatomite Mat
One-size fits all solution seems impossible in DIATOMITE MAT production, but there are enough customizations in GAIA ECO to go around. There are now many different types of DIATOMITE MAT available in GAIA ECO to meet your industry needs.
What is its material?
Natural and Environmentally Friendly Material
High-Quality Diatomaceous Earth From Changbai Mountain
Changbai Mountain is a rare gene pool in the world
Breeding the world’s largest reserves of high-quality diatomite veins
Rich in a variety of beneficial minerals
Ability to achieve strong water absorption and rapid air drying
The raw material of the diatomite bath mat is derived from this
Strong Water Absorption Not Easy to Accumulate Water
Up to 90% porosity surface
The diatom remains have numerous tiny pores on the surface of the microscope.
Up to 90% porosity surface absorbs excess moisture quickly
Providing conditions for super absorbentness of the floor mat
Can absorb water 2-4 times its own weight
Porosity Rate Water Absorption Rate
Stepping on moment After 1 minute After 5 minutes After 10 minutes After 15 minutes
Mold Proof Dehumidification and Antibacterial
Effectively adsorbs odors such as formaldehyde
Molecular sieve structure of diatomaceous earth
Surface area is 5000-6000 times that of activated carbon
Make it physically absorbing and particle exchange
Can remove harmful substances such as formaldehyde, benzene, and ammonia in the air
Converted into harmless substances by absorption decomposition
Thus functioning as a net taste
Diatomaceous Earth Powder
Diatomite Structure Under the Microscope
How to make it?
Raw Material
We must control strictly to the Diatomite’s quality at the very beginning.
The idea of producing quality Diatomite Mat is far-fetched when quality is not keenly observed and strictly implemented at the very beginning.
How well a product turns out structurally and functionally at the end all depends on the quality of its starting materials.
We use diatomaceous earth, produced in Changbai Mountain, China.
Above all, we can carry out strict inspection of raw materials with tips defined test parameters and acceptance criteria.
Diatomite Mat Production Line
Production process: And we make the initial plate use of the slurry method.
After forging at 5000 tons, it enters a high temperature of 200 ° C and is dried in an autoclave under 10 standard atmospheric conditions.
It is never to add any additives throughout the production process, in order to maintain the natural ecology.
Diatomaceous Pad Polishing & Drying Line
We should heat the plate in the drying line for 30 minutes, after the first procedure.
Since the water content of the newly prepared diatomaceous earth plate is high, in order to avoid the bad effect of the customer, the plate is first dried and removed.
The dried board makes the water absorption effect more significant, and the water content in the board reaches 20% ~ 30%.
Then, we sanded the two sides of the plate and made it be smoothed also has a specific texture so that it will have the best adsorption.
Diatomaceous Earth Plate Finished Product Warehouse
At this stage, after the diatomite sheet is produced, the inspector verifies the quality by visual inspection,
and the diatomaceous earth plate is subjected to additional dimensional testing by a ruler,
and then the moisture content is measured by a moisture meter.
Finally, All the in-process test results obtained are verified by the head of the inspection team leader.
Production and Processing
This is a crucial process that guarantees the stable performance of our diatomite mat.
Our skilled cutting experts have an eye for detail and ensure all diatomite mats are processed to standard dimensions for perfect appearance and functions.
We need to design the program, assure a precise cutting with the relative error of determination being ±1-2mm.
All the incisions remain even.
Dust removal & Sanding and Package
Finally, the finished product needs to be dusted and sanded, but manual dust and sanding need to be manually removed.
Therefore, the products that stand out from these finished products are perfect and make customers very satisfied.
Then, after inspection by the inspection team, enter the packaging area, and pack and ship according to the requirements of different customers.
